Powder and Granule Mixed Filling in One Pouch VFFS Packaging Solution – U.S. Halal Food Case Study
This case study documents the successful delivery and application of a customized powder and granule mixed filling VFFS packaging solution supplied by Zhengzhou VTOPS Machinery Co., Ltd. to a U.S.-based halal food manufacturer.
Project Overview
- Application: Powder & granule mixed packaging
- Customer Location: United States
- Industry: Halal food processing
- Packaging Type: Vertical Form Fill Seal (VFFS)
- Delivery Time: April 2021
Customer Background
In April 2021, a U.S.-based halal food manufacturer led by Mr. Mike initiated an automation upgrade to meet rapidly growing market demand during the pandemic period. Prior to automation, the company relied heavily on manual packaging, which limited production efficiency, accuracy, and finished package appearance.
To ensure a reliable investment, Mr. Mike evaluated dozens of packaging machine suppliers from the United States, the United Kingdom, Germany, and China. Key evaluation criteria included equipment performance, customization capability, delivery time, warranty terms, and overall cost-effectiveness.
Customized Packaging Solution
After detailed technical communication, VTOPS engineered a double-head VFFS packaging system capable of flexible operation modes:
- Powder and granule mixed filling in one pouch
- Powder-only packaging
- Granule-only packaging
The complete system configuration included:
- VFFS-420 Vertical Form Fill Seal Machine – 1 set
- Auger Filler for powder dosing – 1 set
- Cup Filler for granule dosing – 1 set
- Screw Conveyor Feeder – 1 set
- Bucket Elevator Conveyor – 1 set
- Finished Product Climbing Conveyor – 1 set
Factory Inspection & Verification
Due to travel restrictions, Mr. Mike authorized a local representative, Mr. Danny, to conduct an on-site inspection at the VTOPS manufacturing facility located in Wuzhi County, Jiaozuo City, China.
During the visit, Mr. Danny inspected VTOPS’ 40,000-square-meter modern factory, reviewed patent certifications, and verified production capacity and quality control processes. Live video calls, photos, and detailed discussions ensured full transparency throughout the inspection process.
Following the inspection, Mr. Mike confirmed his decision to proceed with VTOPS and placed the initial deposit to begin production.
Production & Acceptance
The customized VFFS packaging machine was manufactured within a 30-working-day production cycle. Upon completion, Mr. Danny returned to the factory for final inspection, where he documented machine performance, operating principles, and build quality according to the customer’s requirements.
After receiving the inspection report, Mr. Mike approved the final acceptance, and the remaining payment was completed.
Packaging, Delivery & Installation
To ensure safe transportation, the machine was thoroughly cleaned, protected with plastic film and foam padding, and securely packed in a reinforced wooden crate.
After arrival in the United States, the customer installed the equipment using the operation manual and installation videos provided by VTOPS. Trial runs confirmed stable operation and accurate filling performance.
Results & Customer Feedback
Following implementation, the VFFS packaging machine significantly improved production efficiency and packaging accuracy. Manual packaging was fully replaced, labor costs were reduced, and finished pouches achieved a more consistent and professional appearance.
Mr. Mike confirmed that the machine has become a key component of his production line and expressed strong interest in future cooperation. He also indicated his willingness to demonstrate the equipment to other potential VTOPS customers in the United States.
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About VTOPS
Zhengzhou VTOPS Machinery Co., Ltd. is a professional manufacturer of intelligent packaging equipment with more than 20 years of industry experience. With a modern 40,000 m² production facility and multiple invention and utility model patents, VTOPS provides customized packaging solutions to customers in over 50 countries and regions worldwide.
Frequently Asked Questions
Can this VFFS system handle different powder and granule ratios?
Yes.
The auger filler for powder and the cup filler for granules operate independently, allowing precise adjustment of filling weight and speed for each material. This makes it possible to accommodate different powder-to-granule ratios, whether the formulation requires a small amount of powder combined with a larger granule portion or vice versa. The system is suitable for both fixed recipes and products that may require formulation changes over time.
Is this solution suitable for food-grade and halal applications?
Yes.
The machine is manufactured using food-grade contact materials, such as stainless steel components for all product-touching parts. The design supports hygienic operation, easy cleaning, and stable production, which are important requirements for halal food processing. Specific configurations can be customized based on the customer’s production standards and local regulatory requirements.
Can the system be modified or expanded for future products?
Yes.
The modular design of the VFFS system allows for future modifications, such as adjusting filling ranges, changing feeders, or integrating additional components. This provides flexibility for customers planning product line expansion or formulation changes.