Customized Fill-By-Vibration Auger Filler for Spice Powder Packaging – Sweden Case Study
Recently, Zhengzhou Vtops Machinery Co., Ltd. delivered a fully automatic Fill-By-Vibration Auger Filler [1] to a condiment manufacturer (“the Client”) from Sweden.
The Client is an established spice powder producer in Sweden, mainly engaged in the packaging of kitchen condiments such as chili powder and pepper powder, where powder flowability and filling stability are critical.
Client Background & Application
The Client has been operating in the spice industry since 2001 and focuses on high-quality seasoning products.
As spice powders typically feature low bulk density, high air content, and poor flowability, standard auger filling systems often fail to achieve a stable, top-full filling result.
Filling Challenge
- Spice powders with poor flow characteristics
- Requirement for top-full bottles during transportation
- Filling weight was not the primary concern; visual fill level consistency was critical
- Risk of powder spillage without proper powder settling control
Mr. Holt Visits Vtops Machinery
In April 2018, Vtops Machinery received an inquiry from Mr. Holt, the owner of the Client company. After brief technical exchanges, Mr. Holt decided to visit the Vtops factory, having learned about Vtops through peer companies in the Swedish market.
Mr. Holt arrived in Zhengzhou, China on June 19, 2018, bringing clear technical requirements: the auger filler must be capable of controlled vibration during filling, ensuring that bottles remain completely top-full after filling and during transportation.
Mr. Taka Chang, International Trade Director at Vtops, together with the Chief Engineer, worked closely with Mr. Holt to develop a detailed and feasible technical plan for the vibration auger filling system.
* Mr. Holt visited Vtops Machinery twice for spice filling and labeling projects.
[2]
Innovative Solution: Fill-By-Vibration Technology
The order was confirmed at the end of June, and the complete production line was finished in August 2018. On August 27, 2018, Mr. Holt returned to the factory with containers of real spice powder for on-site testing.
The system passed commissioning successfully and met all application requirements.
“We started our spice business in 2001 on a small scale, and it has grown every year because product quality is our priority. The best products must be produced with the best processing equipment. The equipment from Zhengzhou Vtops Machinery is exactly what I need.”
— Mr. Holt
Based on the application characteristics, the Vtops engineering team designed a custom up-and-down vibration device integrated with the auger filling system.
This patented solution effectively:
- Improves powder tap density during filling
- Eliminates excessive air trapped inside spice powders
- Prevents powder spillage from top-full containers
- Ensures stable and repeatable filling performance
In addition, Vtops manufactured a customized labeling machine to seamlessly integrate into the automatic auger filling, capping, and labeling production line.
Results & Performance
- Consistent top-full bottle appearance
- Improved filling stability for low-flow spice powders
- Reliable performance during transportation
- High acceptance by the Swedish market
Supplements Meal Replacement Powder Automatic Auger Filling Vibrating Machine | VTOPS-PSH-V
Positive Momentum
Founded in 2001, Zhengzhou Vtops Machinery Co., Ltd. is a specialized manufacturer dedicated to the design, development, and production of auger filling systems.
Vtops products have gained increasing recognition in overseas markets.
In 2018, the number of new international clients increased by 140% year-on-year, with orders mainly from Sweden, Germany, Poland, and Australia.
To meet diverse market demands, Vtops continues to advance its technology in three main directions:
- A. High Precision Fill-by-weight auger fillers with filling accuracy under ±2 g (test sample: 1200 g milk powder).
- B. High Speed High-speed double-nozzle auger fillers achieving up to 60 fills per minute (test sample: infant formula powder in tin cans).
- C. Customization Application-specific solutions such as fill-by-vibration auger fillers for challenging powders.
New Fillers and All-Round Services
Vtops Machinery designs and manufactures auger fillers, vibratory fillers, and cup fillers, providing automatic, semi-automatic, and manual packaging solutions.
With a strong focus on technological innovation and product quality, Vtops continues to expand its international presence and enhance intelligent packaging solutions,
including VFFS systems and automatic premade bag rotary packing machines.
To ensure reliable after-sales support, Vtops trains 10–15 professional service engineers dedicated to international markets.
Related Links
- [1] Auger Fillers; Fill-By-Vibration Auger Filler
- [2] Mr. Holt Visits Vtops Machinery Twice for Spices Filling & Labeling Machines