The induction sealer machines are non-contact devices used to seal the tops aluminum foil of containers such as bottles and jars. These machines have the capability of sealing a variety of containers using the induction method with the non-contact mechanism.
An induction sealer machine provides an excellent sealing solution for any size container and may be adapted to meet the specific demands of the business. VTOPS provide customers with the following 3 high-quality electromagnetic induction aluminum foil sealing machines.
An induction sealer machine is a device that is used to seal the tops of containers such as bottles and jars. These machines can seal various containers using the induction method with the non-contact mechanism.
Induction sealing is the method of sealing thermoplastic materials together by heating them using an induction coil. Perhaps the most widely used application of induction sealing is cap locking. This process involves heating an inner seal without directly contacting the container’s surface.
Induction sealer machines are primarily used in the packaging industry. They provide induction sealing solutions for the pharmaceutical, agrochemical, healthcare, food, beverage, and petrochemical industries. An induction cap foil sealing machine ensures that the content is protected from harm or leakage by airtightness. The machine also ensures that the content is tamper resistance.
We are experienced in manufacturing high-quality and a wide variety of induction sealer machines. These machines include hand-held induction sealer machines, semi-automatic induction sealer machines, and heavy-duty inline automated induction sealer machines.
Our induction sealer machines may be tailor-made for enterprises or depending on your requirements. Induction sealers may be used on various containers, including glass and polythene bottles and jars.
An induction sealer machine employs non-contact hermetic sealing. The process starts when the induction sealer machine receives the capped bottles from the capping machine or manual capping. This process is achieved by passing a bottle beneath an induction sealer, which generates a hermetic seal. Induction sealing requires induction heating to join thermoplastic materials. It includes using electromagnetic induction to heat an electrically conducting material using eddy currents’ heat created in the item.
After running the capped or closured container through an induction coil, the induction coil creates a spinning electromagnetic current. Eddy currents allow the conductive foil liner to warm up as it passes over the sealing head. The wax is incorporated into the pulp covering to detach the foil from the cap. The polymer coating on the container’s rim heats up and flows over it. The polymer binds to the container throughout the cooling phase, resulting in a totally sealed package. A manual induction sealing machine or a conveyor system can be employed to securely seal the product. A hermetic seal is formed when heat and pressure are applied to the inner seal, causing it to adhere to the container’s lip and form a hermetic closure.
The bottle and contents are unharmed; unless the heat produced is excessive, it has no detrimental effect on them. Only if the foil is overheating is when the protective layer and seal layer may be at risk of damage. Even days since the initial sealing procedure, incorrect seals might emerge from the improper size of the induction sealing. Therefore accurate sizing is essential to establish the precise system required to operate a given product.
The product being packed has a role in determining the best type of lids for induction seal to use. A protective layer or barrier layer may be required if the product includes any potential harm or volatile elements. If you want to keep corrosion at bay, you may sandwich it between the heat-sealing film and the foil.
The nature of the content will help you decide the kind of lids appropriate for your packaging. You can choose from the child-resistant lid, continuous–thread lid, and dispensing lid based on your business requirements.
Another most significant factor to consider when sizing the induction sealer machine is the diameter of the foil. Usually, a bigger one will take more energy to seal. Therefore, if a variety of containers are to be sealed, the system must be sized to accommodate the full range of lids.
Typically, an induction sealer machine employs two cooling methods: Air Cooling and Water Cooling. A water-cooling induction sealer machine is mainly utilized to seal individual packages and containers that contain liquids.
Our customers may choose from a variety of Air Water Cooled Induction Sealer Machines with Bottle Conveyor that we provide. Both air-cooled and water-cooled foil sealer machines are made following international quality standards. All of the induction sealer machines are also be modified to meet the customer’s needs. You can contact VTOPS and receive your induction sealer machine at a competitive price if you need it.
It is wise to know the price range of each type of induction sealer machine because it varies with the manufacturing companies. You should also have a thorough understanding of the induction sealer machine qualities that include portability, power supply, and weight that determines the cost. As a result, you will be able to readily choose the most cost-effective option for your needs. To maximize the amount of work completed in a given amount of time, it is vital to calibrate your machine. You must check the machine’s speed, power supply, and sealing capabilities. These aspects may help you save money when you choose the right induction sealer machine. Additionally, knowing all these will help you in comparing the price ranges of the induction sealer machines that fall into a comparable classification.
One of the most critical limits on induction sealing processes is the degree of automation of the induction sealer machine. With the manual or handheld induction sealer machine, there will be much time consumed but less power utilized. In addition, a handheld induction machine may pose some health risks. The price of a handheld induction foil cap sealer machine may seem low, but it rapidly becomes outrageously expensive. You only manage up to 6 containers per minute.
With a semi-automatic induction sealer machine, the work rate will be boosted. When using this machine, you can manage to seal up to 16 bottles every minute.
Lastly, using a fully automatic induction machine offers you an opportunity to seal the most number containers over the duration. You can manage to seal up to 25 bottles in a minute. Therefore, depending on your business needs, you can choose an induction sealer machine with the level of automation that will match your needs.
The technical specifications of an induction sealer machine must be taken into consideration at all times. It is recommended to choose a system that is capable of performing a wide range of duties. You should look for an induction sealer machine that can seal containers of varying sizes and forms, among others.
The other thing to check is the production speed of the machine, which is significant in increasing the output of the production unit.
It is also important to understand the maintenance schedule for the machine. This will help you evaluate whether you will be able to afford any expenses incurred.
Verify the warranty period before completing the purchase of your preferred induction cap foil sealer machine. The elements included by the warranty are the most significant factors to examine carefully. Those steps will allow you to prepare ahead of time for how you will manage and service the induction sealer machine. As a result, if a problem arises due to lack of proper management, if it is not understood the warranty policy of manufacturer’, and if is not covered by the warranty provided. Then you have to pay unnecessary expenses.
Additionally, It is pleasure that VTOPS provides all foils sealer machines with a warranty of 2 years. If the foil sealer machine is damaged, VTOPS will replace it with new accessories free of charge.
Knowing how much power it uses before choosing a suitable induction sealer machine for your company. More power will have a higher output and lead to higher output. Of course, higher power will consume more power, and the machine itself is relatively more expensive. Consider whether it will be cost-effective to supply such amount of power rated.
Also, It is good to double-check if the induction sealer machine of your choice will work with a residential or commercial power supply.
If your voltage doesn’t match the induction sealer machine, a voltage transformer will help you out. How to wire the voltage transformer, please refer to here.
The choice of induction sealer machine, whether manual or automatic, is mainly dependent on the size of the factory. In other words, it depends on the usage scenario. A fully automatic induction machine is necessary to maximize the sealing process, but this would be best suited for a medium to a large company. In the case of a small-scale factory, manual and semi-automatic induction sealer machines may be cost-effective.
Also, the giant factory may require more induction sealer machines to meet the optimal output. On the other hand, a smaller factory may use limited induction sealer machines to avoid constraints on expenses. As a result, you should assess the size of your firm and the expenditures you can afford to purchase a given type and number of induction sealer machines.
You already know all you need to consider when selecting a suitable induction sealer machine. The primary function of an induction sealing machine is to create a seal between a cap and containers to eliminate the chances of content leaking. And also ensures that the caps are tamper-proof, help keep freshness, and promote prolonged shelf life of the contents.
In comparison to other sealer equipment, the induction sealing machine is outstanding in the safe packaging of bottles and jars. For this reason, the properties of the induction sealing machine offer sufficient justification to persuade you to get one for your business.
Above all, investing in a high-performance induction sealer machine will save you time and effort. In addition, troubleshooting the induction sealing machine is not difficult.
An induction sealer machine is a device that is used to seal the tops of containers such as bottles and jars. These machines have the capability of sealing a variety of containers using the induction method with the non-contact mechanism.
The induction sealing machine is a particular sealing machine that seals aluminum foil by electromagnetic induction. In addition, to learn more about sealer machines, please click Sealing Machines.
Induction sealer machines are primarily used in the packaging industry. The machine provide induction sealing solutions for the pharmaceutical, agrochemical, healthcare, food, beverage, and petrochemical industries. An induction sealer machine ensures that the content is protected from harm or leakage by airtightness. The machine also ensures that the content is tamper resistance.
An induction sealer machine employs non-contact hermetic sealing. The process is achieved by passing a bottle beneath an induction seal, generating an airtight seal. Induction sealing requires induction heating to join thermoplastic materials. It includes using electromagnetic induction to heat an electrically conducting material using eddy currents’ heat created in the item.
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